Design Mold Core Insert and cavity into inserts. In this way, it is convenient to replace the core and cavity. This Mold Core Insert form is adopted when producing a small quantity of injection molded products, or when there are higher requirements on the strength of Mold Core Insert and cavity
Design of shut-off and kiss-off inserts. During the mold design process, we will encounter some special holes that require the kiss-off or shut-off design. At this point of time, we need to use Mold Core Inserts. In the design of slider, inserts are often used to reduce machining difficulty and facilitate the replacement of wear parts, but such a design reduces the strength of the slider.Therefore, it is applicablein occasions when there are lowerrequirements on slider strength
Similarly, with regard to lifter design, if the mold is used more than a certain number of times, the molding part of the lifter is also easy to wear. then, to reduce cost and extend the service life ofthe mold, you can also consider using aninsert to solve the issue.
The venting design of a plastic injection mold is of great importance. to facilitate moldventing, you can also add an insert where venting is required. In a nutshell, the above-mentioned Mold Core Inserts are commonly used ones in the design process. In the actual design process of a plastic injection mold, the form of inserts varies a lot. However, while maintaining the desired application purpose, service life, and production cost of the mold, we can find the general design principles as follows:
1) Insert design should facilitate machining
2) The mold is easily vented
3) Mold insert design should help reduce costs and improve efficiency
Product Information:
| Manufacturer |
Hua Bao |
| Product Name |
Plastic mold part |
| Design |
Customized or ideas from customers |
| Design Tools |
UG, ProE, Auto CAD, Solidworks, etc |
| Material |
1.2379/ Hard alloy/ SKD61/ 1.2344 |
| Dimension |
Customized or according to samples |
| Quality Control |
Hardness tester, Caliper, Altimeter, CMM, Projector, 2.5D |
| Machines/ Equipment |
CNC lathes, OD Grinder, EDM, CNC Milling |
| Sample |
Sample available |
| Order Process |
Customer inquiries (provide 2D or 3D drawing) → Hua Bao provides quotes and lead time→ Orders released by customer→ 50% advanced
payment→ Arrange production → QC pass→ Packing and shipping after receiving balance payment.
|
Further Information:
| Testing Machine |
Digital Height Gauge, Caliper, Coordinate Measuring Machine, Projector,
Roughness Tester, Hardness Tester, etc.
|
| Quality Testing |
1) Technicians self-check in production
2) Engineer spot check in production
3) Quality inspection after mass production finished
4) International sales who were trained the technical know-how spot check before shipping |
| Main Markets |
North America, South America, Eastern Europe, West Europe, North Europe,
South Europe, South Asia, Africa
|
Core Value and Company Culture:
Business Philosophy:
1. Quality is the soul of an enterprise.
2. Competitive price is our advantage.
3. Enthusiastic service is our tenet.
4. Innovation is our eternal pursuit
Quality Objectives:
1. Sample acceptance rate reaches 100%.
2. The qualified rate of finished products reaches 100%
3. Punctual delivery rate reaches 100%
Our Mission:
1.Strengthen management and continuously enhance satisfaction for customers, investors, suppliers and employees.
2. Enhance innovation capacity and contribute to sustainable development.
Why Choose Us?
1. Best product quality and most competitive price.
2. Experienced technicians are in production.
3. High-end processing machines and inspection instruments.
4. Customized designs and production.
5. Excellent pre-sale and after-sale service.
Hua Bao is a professional manufacturer of machined parts and mold parts, established in 2009 with a total of 120 employees. We have established machined parts and mold parts two factories to meet the needs of various industries and product diversification in Shenzhen and Dongguan, China, respectively. Our products are exported to North America, Europe, Southeast Asia and other parts of the world. Meanwhile, our products are involved in various fields such as automation equipment industry, mold industry, automobile industry, medical industry, home appliance, military industry, communication industry and cosmetics industry, etc.
FAQ:
Q1. When can I get the price?
A : In general, We quote within 48 hours after we get your drawings or samples. If it is very urgent, please remind us to put your inquiry into priority.
Q2. How long is the lead time for mold parts and machined parts?
A : It depends on the quantity of the orders and process. Normally, the lead time is 10~15 days.
Q3. If there is no 3D and 2D drawings, how should I start the project?
A : You can provide us a physical sample and we will help finish the design of the product.
Q4. How to ensure product quality meet our requirement before shipping?
A : We have professional QC department to inspect all products before shipping and we can provide the quality inspect reports if you need. In addition, you can invite a third party to our factories for inspection.
Q5. How could I pay for the order?
A : Paypal, Western Union, T/T, L/C are acceptable, please let us know which one is convenient for you.
Q6. Can I get discounts?
A : Yes, we can give the biggest support for our customers, especially for the orders in large quantities.
Q7. Which shipment way is available?
A : By sea to your nearest port,
By air to your nearest airport.
By express (DHL, UPS, Fedex, TNT, SF, EMS) to your designated location.
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